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  [Discuss] ULA Vulcan Certification-1 flight test

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Author Topic:   [Discuss] ULA Vulcan Certification-1 flight test
Robert Pearlman
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Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 07-13-2023 02:50 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
Please use this topic to discuss United Launch Alliance's (ULA) first flight test of Vulcan, its next generation launch system, the Certification-1 (Cert-1) mission.

For Astrobotic's Peregrine Mission One, please see here for updates and discussion.

Robert Pearlman
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Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 07-13-2023 02:52 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
ULA is now planning Cert-1, the first launch of the Vulcan, in the fourth quarter of this year. In a call with reporters today (July 13), ULA CEO Tory Bruno further described the mishap with the Centaur upper stage during the March 29 test:
The hydrogen leak developed halfway through the test and grew over the course of four and a half minutes. The hydrogen collected in an enclosed space above the stage and found an ignition source before the test could be stopped.

The investigation found that the leak originated in the forward dome of the tank, which is made of very thin stainless steel, near a door at the top of the structure. A very detailed finite element model of that part of the tank revealed a "stress riser," or intensification of loads, because of the complicated geometry around that part of the dome. That had been missed in earlier, coarser analysis of the tank.

In addition, the Centaur 5 uses a new laser welding technology, rather than arcwelding on earlier Centaurs, for seams in the tank dome. The strength of the laser welds is less than what had been expected from earlier tests.

"The two things together — higher loads, somewhat lower strength in the welds — are what caused the crack to begin," Bruno said. The amount of testing of that specific Centaur may have also contributed to the crack, he added.

To correct the problem, ULA will add a layer of stainless steel around the door on the top of the dome and strips along the welds extending about 60 centimeters from it. "It's not a very sophisticated or high-tech or high-risk action," he said. "We simply need it to be just a little bit thicker."

ULA is working with the primary customer of Cert-1, Astrobotic, to identify the windows in the fourth quarter that would be available for launching that company's Peregrine lunar lander. ULA previously said only a few days were available each month for launching Peregrine.

Cert-2, which would carry Sierra Space's Dream Chaser spaceplane on a mission to the International Space Station, would launch a few months after Cert-1 if that inaugural launch goes as planned.

Robert Pearlman
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Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 09-27-2023 04:52 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
United Launch Alliance CEO Tory Bruno (via X):
Looks like Vulcan’s CERT1 (first flight) Centaur V in final assembly in the new CV IACO line at Decatur.

Robert Pearlman
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From: Houston, TX
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posted 10-24-2023 04:15 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From United Launch Alliance (via X):
ULA's Vulcan rocket first certification mission (Cert1) is planned to launch on Sunday, Dec. 24, from Space Launch Complex-41 at Cape Canaveral Space Force Station, Florida.

Blackarrow
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From: Belfast, United Kingdom
Registered: Feb 2002

posted 10-26-2023 08:04 PM     Click Here to See the Profile for Blackarrow     Edit/Delete Message   Reply w/Quote
I hope they have loaded Reindeer Avoidance software into the rocket's navigational systems. An unfortunate collision could spoil a lot of Christmas mornings.

Robert Pearlman
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From: Houston, TX
Registered: Nov 1999

posted 12-08-2023 11:55 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From United Launch Alliance (via X):
It is WDR [Wet Dress Rehearsal] day at SLC-41 in our countdown to Vulcan! Cryogenic propellant loading operations are underway on both the Vulcan booster stage and Centaur V upper stage to simulate a launch day and test the rocket and pad systems.

Robert Pearlman
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From: Houston, TX
Registered: Nov 1999

posted 12-10-2023 01:20 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From ULA CEO Tory Bruno (via X):
WDR update: Vehicle performed well. Ground system had a couple of (routine) issues, (being corrected). Ran the timeline long so we didn't quite finish. I'd like a FULL WDR before our first flight, so XMAS eve is likely out. Next Peregrine window is 8 Jan.

Robert Pearlman
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From: Houston, TX
Registered: Nov 1999

posted 12-12-2023 10:32 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From ULA CEO Tory Bruno (via X):
Vulcan rocket rolled back to the pad. Ground side leaks that interfered with completing Friday's WDR were fixed over the weekend.

The team is on console and vehicle preparations are underway for today's WDR.

Robert Pearlman
Editor

Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 12-14-2023 12:37 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
United Launch Alliance (ULA) release
First ULA Vulcan on track for launch in early January

Following a successful wet dress rehearsal, the launch of the United Launch Alliance first Vulcan flight test and certification mission (Cert-1) is planned for Jan. 8, 2024, pending range approval. The Vulcan VC2S rocket will launch from Space Launch Complex-41 from Cape Canaveral Space Force Station, Florida.

The Cert-1 mission includes two payloads, the first Peregrine Lunar Lander, Peregrine Mission One (PM1) for Astrobotic as part of NASA's Commercial Lunar Payload Services (CLPS) initiative to deliver science and technology to the lunar surface. The second payload is the Enterprise Flight, a Celestis Memorial Spaceflights deep space Voyager mission.

Robert Pearlman
Editor

Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 01-04-2024 04:01 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
The Cert-1 mission is planned to lift off on Monday, Jan. 8 from Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida. The launch window opens at 2:18 a.m. EST (0718 GMT).

Today's forecast shows an 85 percent chance of favorable weather conditions for launch.

J Blackburn
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Posts: 299
From: Riner
Registered: Sep 2011

posted 01-05-2024 10:07 AM     Click Here to See the Profile for J Blackburn   Click Here to Email J Blackburn     Edit/Delete Message   Reply w/Quote
Does anyone know how much money has been spent on the two payloads prior to launch? Putting certain payloads onboard rockets conducting their first launch has a lot of risks. However, of the maiden flight is successful then it was money well spent.

Does anyone know the payload costs prior to launch and the cost paid to fly the payload?

Except for STS-1 with two astronauts on board I have not kept up with payloads onboard maiden mission launches so I ask does this happen often?

Robert Pearlman
Editor

Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 01-05-2024 10:22 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
The first flight of the Atlas V in 2002 carried a commercial communications satellite (Hot Bird 6). That same year, the first flight of the Delta IV also carried a comsat (Eutelsat W5). The first flight of the Delta II in 1990 carried a global positioning satellites (GPS II-6) for the U.S. Air Force.

So for United Launch Alliance (ULA), which was found in 2006, flying payloads on the first flight of the rockets it operates is part of its history.

According to Astrobotic CEO John Thornton, the cost of their Peregrine Mission One is approximately $100 million. The company has not released a break down of its expenses.

Vulcan's cost per launch is reported to be under $100 million.

Robert Pearlman
Editor

Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 01-05-2024 06:27 PM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
From United Launch Alliance:
Wondering if you can see the inaugural Vulcan rocket? This visibility map shows when and where your best chances are to see the rocket as it lifts off Monday at 2:18 a.m. EST (0718 UTC) from Cape Canaveral.

Robert Pearlman
Editor

Posts: 51628
From: Houston, TX
Registered: Nov 1999

posted 01-08-2024 12:02 AM     Click Here to See the Profile for Robert Pearlman   Click Here to Email Robert Pearlman     Edit/Delete Message   Reply w/Quote
United Launch Alliance (ULA) video
Join us for live coverage in partnership with NASA.

Launch Date: Jan. 8, 2024
Launch Time: 2:18 a.m. ET

GO Vulcan! GO Centaur! GO Cert-1!

All times are CT (US)

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